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Capsule filling machine
Product time: November 26, 2019
JCT capsule filling machine is not only suitable for small and medium-sized pharmaceutical factories, health care products factories, hospitals and clinics, but also suitable for mass production.

characteristic:

JCT type Capsule filling machine It absorbs the advantages of fully automatic machines and reduces some complicated mechanisms as far as possible. For places with high cost but not obvious effect, it is changed to manual operation. The price of this machine is only 10-20 times of that of full-automatic machine. What's more, ordinary moulded capsule shells with fast filling speed and big size difference can be used completely. This machine integrates powder loaded capsule shell finishing, capsule cap finishing and capsule suit, which is compact and convenient.

Main technology:

1. When the dosage is more than or equal to 10 000 capsules
3. Power supply voltage: 220 V, 50 Hz, 300 W; 4. External dimension: 1000 × 500 × 950
5. Machine weight: 100kg

Operation steps
1. Press the green button in the "power switch" to turn on the power.
2. Slowly adjust the "vibration strength adjustment knob" and turn it clockwise. At this time, the finishing disc integrated with the "vibration support" starts to vibrate. Touch the plate with your hand and adjust it to a certain vibration intensity by feeling.
3. Put the powder loaded capsule shell into the "powder loaded capsule shell finishing plate", and put about 300 capsules each time. Put the capsule cap into the "capsule cap finishing plate", about 300 capsules each time. There are many holes in the upper and lower holes of the capsule type, which are made by drilling holes on the upper and lower holes. At this time, the capsule moves into the platform plate slowly.
4. After about 30 seconds, the powder loaded capsule shell and capsule cap fall into the round hole with the opening upward. In case of individual opening downward, the capsule cap can be pressed down gently to cover.
5. The horizontal hand-held powder loading capsule shell connecting plate (not shown in the figure, has been prepared at random, there are round holes in the connecting plate)
Push the lower part of the tray gently, and the powder loaded capsule shell will fall into the circular hole of the connecting plate, and then take out the connecting plate. In the same way, take out the capsule cap with the capsule cap connecting plate.
6. A square plate with bottom area of 500 × 500 mm and height of about 10 mm on four sides can be prepared in advance, and the powder loading capsule shell connecting plate can be placed horizontally in the square plate. Then cover the randomly equipped plexiglass frame on the powder loading capsule connecting plate, put the powder into the box with a small bucket, scrape the edge of the frame to fill the powder, and scrape off the excess powder.
7. Use the capsule cap set board (as shown at the end of the picture, there are round holes on the set plate), and put it on the capsule cap cover connecting plate, and there are alignment holes, so it is easy to place. Turn the capsule cap cover connecting plate, so that the capsule opening is downward, which is covered on the powder loaded capsule shell connecting plate which has been loaded with medicine powder. There are also alignment holes, so it is easy to fit.
8. Put the assembled capsule plate into the cavity under the "capsule cap forming plate", pull down the "pressure bar" by hand and put it in place. Do not be careful that the force is too large, because there is a positioning mechanism to control the pressing height. Take out the capsule plate, pour out the capsule, and fill it. You can cycle the next board.
matters needing attention
1. This equipment is a vibration machine. The fastening condition of screws at each part should be checked frequently. If there is looseness, it should be tightened in time to prevent failure and damage.
2. The plexiglass parts (worktable plate and drug plate) shall be kept away from direct sunlight and close to high temperature, and heavy objects shall not be placed. The medicine plate must be placed vertically or horizontally to avoid deformation and damage.
3. Electrical shell and body must be grounded to ensure safety, cut off the power supply after work..
4. At the end of each day, the residual drugs on the machine and in the mold hole should be cleaned to keep the whole machine clean and hygienic, and avoid washing the host machine with water. If the mould on the machine needs to be cleaned, the fixing screw can be loosened, and the installation is convenient.
Troubleshooting
1. Vibration is not ideal, adjust the voltage.
2. Screw of H piece is loose, tighten the screw.
3. The capsule shell is arranged in the worktable, and the mouth is higher or lower. Adjust the height of the dislocation plate and the guide rail.
4. There are too many inverted heads (more than 3%) of the capsule shell, and the vibrator is not adjusted properly. The qualified capsule shell is selected because the proper voltage is adjusted or the size of the capsule shell is not up to standard.
5. If the capsule shell is stuck on the platen and cannot fall down, replace the capsule shell or adjust the position of the dislocation plate and the position of the platen hole.
6. The mould can not be reset in the track, and the compression spring at the rear end of the guide rail is stuck or the capsule variant is stuck. Re install the spring or ejector pin, and push down the stuck capsule with the push rod.
7. If the guide plate in the mold is worn, it will affect the low encapsulation rate of the capsule. If the mold is replaced with a new one or the positioning on both sides is loose, the positioning nail is tightened, and the capsule is deformed or wet, the capsule shell shall be replaced.

JCT type Capsule filling machine It integrates machine, electricity and gas, adopts microcomputer programmable controller, touch panel operation, frequency conversion and speed regulation, and is equipped with electronic automatic counting device. It can automatically complete the actions of capsule positioning, separation, filling and locking, which can reduce labor intensity, improve production efficiency and meet the requirements of pharmaceutical hygiene. The machine is sensitive in action, accurate in filling dose and convenient in operation. It is suitable for filling various domestic or imported capsules. It is an economical and practical equipment for filling capsule drugs in pharmaceutical industry.

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