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Capping machine for oral liquid filling
Product time: March 23, 2020
Oral liquid filling and capping machine: This machine is suitable for pharmaceutical, chemical, food, beverage and other industrial departments to use easy-to-pull bottles for oral liquid, liquid medicine, chemical reagents and other automatic bottle, filling, capping, bottle out of the special equipment. This machine adopts knurled conveying bottle, low-speed filling, electromagnetic vibration cap feeding and floating cap rolling.

Capping machine for oral liquid filling

Small automatic oral liquid filling and capping machine Introduction and features

This machine is suitable for pharmaceutical, chemical, food, beverage and other industrial departments to automatically put into, fill, cover, roll and take out bottles of oral liquid, medicine liquid and chemical reagent with easy pulling bottle. This machine adopts knurled conveying bottle, low-speed filling, electromagnetic vibration cap feeding and floating cap rolling.

fully automatic Main technical parameters:   

1. Filling volume: 5-10ml-30ml

2. Production capacity: 70 bottles / min

3. Motor specification: 380V 50Hz 0.37kw 1400 rpm

4. Overall dimension: 1260 × 670 × 1510mm

5. Machine weight: 140kg

 

3、 Regulation method

 

1. Adjustment of feeding hopper:

a. Adjust the bottle stop plate a on the feeding hopper upward to shorten the bottle feeding stroke and downward to adapt to the bottle feeding length.                                                                                 

b. Adjust the positioning bottle position left and right to align the bottle position when the movable tooth is running, so that the bottle can be smoothly fed into the positioning gear.

c. Adjust the bottle stop plate B to make the bottle inlet width ≈ 22 mm.

2. Perfusion module adjustment:

The function of the perfusion component is to make the medicine liquid be timely transported to each easy pulling bottle through the syringe, one-way valve and needle. Therefore, the needle must enter the bottle mouth properly and the filling time should be appropriate.

a. Adjust the side cam a to rotate clockwise or reversely so that the needle can be inserted into the bottle mouth as soon as the empty bottle enters the tooth shape position. And lift the needle before leaving the toothed position.

b. The injection time of the needle can be adjusted immediately after the needle enters the bottle mouth.

c. Adjustment of liquid volume: loosen nut 1 and adjust the ejector rod to D direction to increase liquid volume; adjust nut 2 to reduce liquid volume in direction F and increase liquid volume in direction E. pay attention to the limit position of the applicator in order to avoid damaging the applicator. Generally, the distance from the bottom of the applicator to the liquid is not less than 15mm, and the longer the perfusion time, the better.

3. Working principle and adjustment of automatic stop filling device:

When moving the toothed plate to move the bottle to the gear position of filling liquid, the convex surface of cam 7 is separated from the swing plate 6. The swing plate 6 is pulled by the tension spring 4 and swings clockwise. The swing plate 6 drives the bottle pressing bolt 2 to move downward until it contacts the bottle 3. At this time, adjust the steel wire rolling head 5, swing plate 6 to contact and adjust the adjusting screw 8 to make the ejector pin 1 extend about 4 mm, and the bottle appears empty at this position Due to the action of the tension spring 4, the bottle pressing bolt 2 and the rocker plate 6 continue to move downward until the steel wire rolling head 5 pulls the steel wire to make the ejector pin 1 separate from the ejector pin 9, so the medicine filling device cannot be driven to work, and the infusion liquid is stopped automatically.

4. Precautions for discharging:

Since this machine is easy to pull bottle filling and locking equipment, so the discharge is sealed with a cover. In order to prevent the bottle after locking from overturning, it is necessary to put some empty bottles on the discharge hopper before discharging the first bottle, so as to ensure that the locked bottles can be transported to the discharge hopper smoothly and sent to the next process with the bottle hopper.

5. According to the production situation of oral liquid in China, the locking device is specially designed for the currently available specifications of easy to pull bottles. Therefore, there are certain requirements for the geometric size and error of the easy to pull bottles. If you have special requirements or other specifications, please contact the technical department of our factory.

6. Adjustment of locking device:

A. adjustment of capping time: adjust the rotation angle of cam 3. When the filling bottle enters the locking position, the locking shaft has already moved and leaves the bottle cap before the moving teeth approach the bottle.

b. Adjustment of gland pressure: the size of gland pressure is directly related to the quality of lock mouth. If the pressure is too high, the bottle will be broken. If the pressure is too small, the sealing performance will be affected. Therefore, the nut 6 should be adjusted according to the actual average height of the bottle, so that the pressure can be adjusted to the end.

c. Adjustment of blade action time: the blade 2 should be close to the bottleneck before the end of the gland, otherwise some short bottles can not achieve the locking effect. When adjusting, loosen the nut 4, adjust the shaft 5, up and down to make the blade 2 move sooner or later. Note that the spring force of adjusting spring 7 should be greater than that of spring 8 to keep the bottleneck still *.

d. Attention when adjusting the lock mouth: all departments must pay attention to the nut locking after adjustment. When using the easy pulling bottle in the initial valve test, its average height must be taken. Irregular easy to pull bottle can not enter the lock mouth to avoid damage to parts.

7. Adjustment of vibrator:

The automatic cap dropping adopts the principle of electromagnetic oscillation to make the bottle cap follow the orbit according to a certain motion track

Fall into place.

a. The vibrator is packed separately when leaving the factory. When installing, the lower rail port must be aligned with the moving track of the easy to pull bottle.

b. Adjustment of magnet clearance: loosen the screw 1, open the cover, adjust the nut 2 to make the magnet clearance 0.6-0.8, and make the vibration sound Zui low and the bottle cap linear speed Zui fast.

 

 

4、 Machine use, maintenance and installation

 

1. Because the filling machine is an automatic machine, the size of easy to pull bottle, bottle cushion and bottle cap should be unified.

2. Before driving, the machine must be turned with the handle to see if there is any abnormality in its rotation, and the machine can be started after it is confirmed to be normal.

3. When adjusting the machine, the tools should be used properly. It is strictly forbidden to use excessive tools or force to dismantle parts, so as to avoid damaging the machine parts or affecting the performance of the machine.

4. Every time the machine is adjusted, make sure that the loose screws are tight, and turn the machine with the handle to see if its action meets the requirements before driving.

5. The machine must be kept clean. It is strictly forbidden to have oil, liquid medicine or glass debris on the machine to avoid causing

The machine is corroded, so it is necessary to:

<1> In the production process of the machine, liquid medicine or glass debris should be removed in time.

<2> All parts of the machine surface should be cleaned before the shift, and clean lubricating oil should be added to each activity department.

<3> It should be scrubbed once a week, especially the places that are not easy to clean in normal use or blown with compressed air.

 

 

5 Capping machine for filling oral liquid bottles Installation precautions of the machine

 

<1> After unpacking the machine, first check whether the attached technical data are complete and whether the machine is damaged during transportation, so as to solve the problem in time.

<2> Install and adjust the feed assembly and discharge assembly according to the outline drawing in this manual.

<3> Apply new lubricating oil to each lubricating point.

<4> Rotate the machine with the handle to check whether the machine is flexible and whether the action is correct.

<5> Turn on the motor in the right direction, and check whether the motor is in the right direction of grounding.

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