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Semi automatic capsule filling machine
Product time: June 2, 2016
Semi automatic capsule filling machine: it absorbs the advantages of full-automatic machine, and reduces some complex mechanisms as far as possible. For places where the cost is large but the effect is not obvious, it is changed to manual. The price of this machine is only 10-20 times of that of full-automatic machine. What's more, ordinary moulded capsule shells with fast filling speed and big size difference can be used completely. This machine integrates powder loaded capsule shell finishing, capsule cap finishing and capsule suit, which is compact and convenient. This machine is not only suitable for small and medium-sized pharmaceutical factories, health care products factories, hospitals and clinics, but also suitable for mass production.

JCT capsule filling machine Introduction:

   Capsule filling machine is a new type of machine which is specially used in pharmaceutical industry. On the basis of the traditional automatic capsule filling machine, it has been improved repeatedly. It has improved the frequency and amplitude of the vibrator and the radian of the guide plate, so that the arrangement speed is faster and the success rate of automatic arrangement is higher. And the fuselage is made of stainless steel, which meets the requirements of GMP.

 

Capsule Filling Machine Function introduction:

Capsule filling machine has the advantages of fast filling speed and small size difference. The machine integrates powder loaded capsule shell finishing, capsule cap finishing and capsule suit, which is compact and convenient. The filling amount between capsules is basically uniform, and the powder density of each part of each capsule * ensures the effective components of the capsule play. At the same time, it has many advantages, such as simple operation, high maintenance efficiency and so on. It is a capsule filling equipment for pharmaceutical factories, health care products factories, hospital preparations, outpatient departments and research institutes.

 

Machine structure diagram

JCT capsule filling machine main features

1. The key parts, hopper and table top are made of stainless steel and meet GMP standard;
2. It has the advantages of simple structure, low power consumption, high production efficiency, easy maintenance and cleaning, and low failure rate.
3. It is suitable for filling all kinds of powder and granule in 00, 0, 1, 2, 3 and 4 capsules;
4. It is easy to operate and can learn to operate completely in 10 minutes, and the template can be replaced in 20 minutes;
5. The filling rate of capsule is 100%, and the qualified rate of capsule is more than 99.8%, and the requirement of capsule is not high.

 

    JCT Semi automatic capsule filling machine Scope of application:
It is suitable for the small and medium-sized batch production of small and medium-sized pharmaceutical factories, health care products factories, hospitals, veterinary drug factories, research institutes, laboratories, pesticide factories, clinics and pharmacies with more patients. The automatic capsule filling machine can produce 10000-15000 capsules per hour. If you work 8 hours a day, you can produce 80000-120000 capsules a day If such a large output is not required, we can choose our manual capsule board; if mass production is required, 2-3 such machines can be used at the same time. )

 

JCT semi automatic capsule filling machine Use of

1. Press the green button in the "power switch" to turn on the power.

2. Slowly adjust the "vibration strength adjustment knob" and turn it clockwise. At this time, the finishing disc integrated with the "vibration support" starts to vibrate. Touch the plate with your hand and adjust it to a certain vibration intensity by feeling.

3. Put the powder loaded capsule shell into the "powder loaded capsule shell finishing plate", and put about 300 capsules each time. Put the capsule cap into the "capsule cap finishing plate", about 300 capsules each time. The finishing plate is made of plexiglass plate. There are many funnel-shaped holes drilled on it. The diameter of round hole is corresponding to the diameter of capsule number.

4. After about 30 seconds, the powder loaded capsule shell and capsule cap fall into the round hole with the opening upward.

5. Horizontally hold the powder loaded capsule shell connecting plate (as shown in the figure, it has been prepared at random, and there is a round hole in the connecting plate). Push the lower part of the sorting plate inward slightly, and the powder loaded capsule shell in the sorting plate will fall down into the round hole of the connecting plate, and then take out the connecting plate. In the same way, take out the capsule cap with the capsule cap connecting plate.

6. A powder square plate with bottom area of 500 × 500mm2 and height of about 10 mm on four sides can be prepared in advance. The powder loading capsule shell connecting plate can be placed flat in the square plate.

7. It is easy to place the capsule cap cover set plate on the capsule cap cover connecting plate, with the alignment hole. The powder cover is easy to cover on the powder plate.

8. Put the assembled capsule plate into the cavity under the "capsule cap forming plate", pull down the "pressure bar" by hand and put it in place. Do not be careful that the force is too large, because there is a positioning mechanism to control the pressing height. Take out the capsule board and pour out the capsule.

 

JCT semi automatic capsule filling machine The problem is:

1. How to do with the opening of individual capsule shell facing down?

Answer: can use capsule cap to press down gently sleeve, can sleeve out.

2. What if you accidentally pour more powder?

Answer: can use the scraping board that matches randomly to scrape off redundant powder.

3. How to pour out after capsule sleeve closes?

Answer: press down gently with your hand.

 

Semi automatic capsule filling machine matters needing attention:

1. This equipment is a vibration machine. The fastening condition of screws at each part should be checked frequently. If there is looseness, it should be tightened in time to prevent failure and damage.

2. The plexiglass parts (worktable plate and drug plate) shall be kept away from direct sunlight and close to high temperature, and heavy objects shall not be placed. The medicine plate must be placed vertically or horizontally to avoid deformation and damage.

3. The electrical equipment and the power supply must be cut off to ensure safe operation..

4. At the end of each day, the residual drugs on the machine and in the mold hole should be cleaned to keep the whole machine clean and hygienic, and avoid washing the host machine with water. If the mould on the machine needs to be cleaned, the fixing screw can be loosened, and the installation is convenient.

 

  small-scale Semi automatic capsule filling machine Common faults:

1. Vibration is not ideal, adjust the voltage.

2. Screw loose, tighten screw.

3. The capsule shell is arranged in the worktable, and the mouth is higher or lower. Adjust the height of the dislocation plate and the guide rail.

4. There are too many inverted heads (more than 3%) of the capsule shell, and the vibrator is not adjusted properly. The qualified capsule shell is selected because the proper voltage is adjusted or the size of the capsule shell is not up to standard.

5. If the capsule shell is stuck on the platen and cannot fall down, replace the capsule shell or adjust the position of the dislocation plate and the position of the platen hole.

6. The mold can not be reset in the track, the rear end of the guide rail is pressed or the capsule variant is stuck. Re install the spring or ejector pin, and push down the stuck capsule with the push rod.

7. If the guide plate in the mold is worn, it will affect the low encapsulation rate of the capsule. If the mold is replaced with a new one or the positioning on both sides is loose, the positioning nail is tightened, and the capsule is deformed or wet, the capsule shell shall be replaced.

 

  Parameters:

Applicable capsule: 0-4 (optional)
Production capacity: 10000-15000 grains / hour

Power supply voltage: 220 V, 50 Hz, 550 w
External dimension: 1020 x 400 x 880 mm
Machine weight: 100kg

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